Data Needed for a MotoSim Simulation

Introduction:

For a simulation to produce accurate results, specific kinds of data are needed from the customer or the simulation results will fail. 

Below are lists of common and unique data types required for a successful simulation. 

General Data Needed for all Simulations:

Most simulations require a common set of data needed for accurate results.

Below are 6 data types needed for any simulation. 

Data Type

1. 3D Model of the cell Layout - If a 3D model is not available, then 2D drawings will be needed, but will reduce accuracy. 

2. 3D Model of the Tool - The tool's mass and center of gravity are also needed. 

3. 3D Model of the Part - The part's mass and center of gravity are also needed. 

4. Visual Process flow of Layout - Definitions and workflow needed for simulation (See Example Image)

5. Tool Actuation Time - The time it takes for a handling tool to activate (In Seconds)

6. Requested Cycle Time - Helps fine-tune the programming. 

NOTE: When importing 3D models into MotoSim, the best CAD formats are in this order:

1. Original CAD format (Solidworks, Inventor, CATIA, CREO)

2. Parasolid (x_t)

3. STEP file 

4. IGES

In addition, there are unique data types needed for handling type and process type simulations. 

Handling Type Simulations:

A document showing the robot pick/place location is important to help define where cycle begins and ends The list below lists additional, specific data needed. 

Assembly - Assembly Instructions 

Case Packing - Case Patterns 

Machine Tending - Machine Actuation Time 

Palletizing - Pallet Patterns 

Press Tending - Press Actuation Time 

Process Type Simulations:

a 3D model representing a fixture is usually needed for a process simulation. The list below lists additional, specific data needed.

Arc Welding - Weld Print 

Cutting/Trimming - Trim Path Document 

Dispensing - Dispense Path Document 

Machining - Press Actuation Time 

Paint - Paint Spray Definition and Paint Pattern 

Spot Welding - Weld Print