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TSL-2000SY TSL-4000SY Global standard 250 (R1)

  • Updated

1 General

1.1 About this manual

1.2 Products covered by this manual

1.2.1 Standard delivery content

1.2.2 Optional equipment

1.3 Identification

1.3.1 Machine label

1.3.2 Placement of machine label

1.3.3 Main parts TSL-2000/4000SY

1.3.4 Cable chains

1.4 Contacts

1.4.1 Manufacturer

1.4.2 Distributors

1.5 Guarantee

1.6 Copyright

2 Safety

2.1 Standard compliance

2.2 Intended use

2.3 Potential misuse

2.4 Intended user

2.4.1 Operator

2.4.2 Installators and maintenance personnel

2.5 General safety

2.5.1 Safety alert symbols

2.5.2 General warnings

2.6 Personal Protective Equipment

2.7 Release of person trapped in or by the machine

2.8 Ambient conditions

2.9 Installation safety

2.9.1 Installation of the safeguarding

Responsibility for safeguarding (EN ISO 10218-2:2011)

2.10 Wiring safety

2.10.1 Protective earth

2.10.2 Equipotential bonding

2.11 Decommissioning, storage, and disposal

3 Dimensions

3.1 TSL track including carriage standard low

3.1.1 Carriage standard low

3.2 TSL track including carriage with integrated stand

3.2.1 Carriage with integrated stand

3.3 Cable chain kits TSL-2000SY/4000SY

3.3.1 Open cable chain

3.3.2 Covered cable chain

3.4 Anchor kits including foot washers

3.5 Optional equipment

3.5.1 Optional robot stand

4 Technical specification

4.1 External supply

4.1.1 Voltage

4.2 Parameter setting

4.3 Stopping time

4.3.1 TSL-2000SY

4.3.2 TSL-4000SY

4.4 Position

4.5 Colour

4.6 Capacity

4.7 Maximum load

4.8 Noise emission

5 Lifting

5.1 Lift track

5.1.1 Lift track with forklift

5.1.2 Lift track with straps and/or chains

6 Assembly and installation

6.1 Mounting

6.1.1 Recommended general tightening torque

6.1.2 Mounting overview

6.1.3 Mount the machine base

6.1.4 Mount the sections, step by step

6.1.5 Mount the robot on the carriage

6.2 Lubrication system (option)

7 Wiring

7.1 Connection to YASKAWA robot controller

7.1.1 Cable lengths

8 Before first start

8.1 Initial test

8.2 Check the zero position

9 Maintenance

9.1 General

9.2 Symbols

9.3 Maintenance schedule and positions

9.4 Lubrication changes and settings

9.4.1 Lubrication system (option)

9.4.2 Checking grease levels

9.4.3 Pump

9.4.4 Display

9.4.5 System with one carriage

9.4.6 System with two carriages

9.4.7 Settings for track

9.4.8 Apply changes

9.4.9 Run lubrication program for dry Rail/Runner blocks or Rack/Pinion

9.4.10 LUC-SERVICE JOB

9.5 Replace the lubrication cartridge

9.6 Change of guide blocks and rails

9.7 Setting of the backlash

9.8 Servo units

9.9 AC Servo

9.9.1 Testing insulation resistance in motor Sigma 7

9.9.2 Servopack

9.9.3 Troubleshooting

10 Spare parts

10.1 TSL-2000SY/4000SY Main drawing

10.2 TSL-2000SY/4000SY Track module

10.3 Open cable chain kits 2–8 m — Self supported

10.4 Open cable chain kits 10–32 m — Gliding

10.5 Carriages

10.5.1 Standard carriage low — TSL-2000/4000SY

10.5.2 Carriage with robot stand — TSL-4000SY

10.6 Zeroing kit

10.7 Servo unit 3.7 kW

10.8 Lubrication

10.8.1 Lubrication kit for TSL-2000SY

10.8.2 Lubrication Kit for TSL-4000SY

11 Optional equipment

11.1 Kit anchor plates

11.2 Kit anchor plates HD

11.3 Extra carriage including collision kit

11.4 Covered cable chain kits 2–6 m — Self supported

11.5 Covered cable chain kits 8–24 m — Gliding

11.6 Auto lubrication

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