Arc Welding Package MOTOPAC-WHC Instructions For MOTOMAN-HC10DTP Dust-Proof/Drip-Proof Specification (R1)

1 Quick Start Guide

1.1 Flow to the Start of Welding

1.2 Confirmation/Preparation

1.2.1 Packaging Confirmation

1.2.2 Content Confirmation

1.2.2.1 Package Components

1.2.2.2 Package Accessories

1.2.2.3 Manipulator Supplied Parts

1.2.2.4 YRC1000 Robot Controller Supplied Parts

1.2.3 Safety

1.2.4 Preparation

1.3 Installation

1.3.1 Transportation and Installation

1.3.2 Wiring

1.4 Operation Check

1.5 Job Creation

1.5.1 Outline of Job Creation

1.5.2 Job Creation Procedure

1.6 Start Welding

1.6.1 Confirm Operation of the Welding Job

1.6.2 Run the Welding Job

2 MOTOPAC-WHC Specifications

2.1 Basic Specifications

2.2 Package Configuration

2.3 Names of Parts

2.4 Dimension Diagram

2.5 Semi-Automatic Arc Welder

2.5.1 Applicable Welding Power Source

2.5.2 Applicable Wire Feeders

2.6 Connection System Diagram

2.7 Restrictions

2.7.1 Restrictions When Using Weaving Operation

2.7.2 Avoidance Function Restrictions

2.7.3 Resume Switch Restrictions

3 Transporting

3.1 Manipulator Posture for Transport

3.2 Transporting Method

3.2.1 Using a Crane

3.2.2 Using a Forklift

3.2.3 Using Casters

4 Installation

4.1 Location

4.2 Notes on Dust-Proof / Water-Proof Specifications

4.3 Installation of the Safety fence

4.4 Installation of the Hand Truck

5 Set Up

5.1 Torch Cable Connection on Torch Side

5.2 Mounting the Torch Cable Liner

5.3 Torch Cable Outfitting

5.4 Mounting the Wire Feeder

5.5 Mounting the Torch Cable Adapter

5.5.1 Adapters for DAIHEN Wire Feeders

5.5.1.1 D-Adapter

5.5.1.2 Direct Connection

5.5.2 Adapters for Panasonic Connect Wire Feeders

5.5.2.1 For the φ25-2P Connector

5.5.2.2 For the φ25-3P Connector

5.6 Torch Cable Connection on Wire Feeder Side

5.6.1 Wiring the Trigger Signal Cable

5.6.2 Wiring/Connecting the Torch Switch Cable, Power Cable, Gas Hose, and Other Items

5.7 Wiring the Wire Feeder

5.8 Wiring the Welding Power Source

5.8.1 Connecting the Welding Current Detection Signal Cable

5.8.2 Wiring/Connecting the Control Cable, Power Cable, Gas Hose, and Other Items

5.9 Softlimit Setting

5.10 Setting the Torch Measurements

6 Usage Methods

6.1 Welding Power Source

6.1.1 Configuration of Welding Conditions

6.1.2 Configuration of Welding Control Method Function

6.1.3 Feeding and Retracting with the Robot Controller

6.1.4 Gas Check with the Robot Controller

6.2 Teach Handle

6.2.1 Teach Handle Button

6.2.2 Removal of the Teach Handle

6.3 Switch Box

6.3.1 Names of Parts and Functions

6.3.1.1 Names of Parts

6.3.1.2 Selector Switch

6.3.1.3 Run Button

6.3.1.4 Pause Button

6.3.1.5 Emergency Stop

6.3.2 Set the Jobs

6.3.3 Playback

6.3.3.1 When the Selector Switch Setting is 1 to 10

6.3.3.2 When the Selector Switch Setting is 0

6.3.3.3 When the Selector Switch Setting is 11

6.3.4 Stop and Restart

6.3.4.1 Hold Operation

6.3.4.1.1 From the Smart Pendant

6.3.4.1.2 From the Switch Box

6.3.4.2 Emergency Stop Operation

6.3.4.2.1 Emergency Stop

6.3.4.2.2 Cancel

6.3.4.2.3 Restart after an Emergency Stop

6.3.4.3 Stop Due to Alarm

6.3.4.4 Other Stops

6.3.4.4.1 Pause Due to Mode Switching

6.3.4.4.2 Pause Due to Execution of the PAUSE Instruction

6.3.5 PFL Function

6.3.5.1 Protective Stop Due to PFL Function

6.3.5.2 Restart Operation

6.4 Weld Builder

7 Periodic Inspection and Maintenance

7.1 Daily Inspection and Maintenance

7.2 Periodic Inspection and Maintenance

7.3 List of Inspection and Maintenance Items

7.4 Adjustment of Torch Tip Position

7.5 When the Tool Collide with Peripheral Device

8 Spare Parts

8.1 Spare Parts for the Welding Power Source

8.2 Spare Parts for the Wire Feeder

8.3 Spare Parts for the Package

8.3.1 Spare Parts for the Main Unit

8.3.2 Spare Parts for Torch Outfitting

8.3.3 Spare Parts for Torch Outfitting (Optional)

8.3.4 Spare Parts for Torch

8.3.4.1 Spare Parts for YHC-308R Torch Body Assembly

8.3.4.2 Spare Parts for YHC-508R Torch Body Assembly

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