ArcWorld HC TABLE CELL MANUAL (R2)

August 31, 2026 20:33
Updated

1.1 System Overview

1.2 System Layout

1.2.1 Table Cell Assembly

1.2.2 Optional Equipment

1.3 System Overview and Variations

1.3.1 System Teaching

1.3.2 System Operation

1.3.3 Key Safety Devices

1.3.3.1 Controller with FSU:

1.3.4 Safety Logic Implementation:

1.3.4.1 Active in TEACH (programming) mode:

1.3.4.2 Active in PLAY (operating) mode:

1.3.5 Functional Safety Unit (FSU) Detailed Settings

1.3.5.1 Speed Limit File Settings

1.3.5.2 Robot Range Limit File Settings

1.3.5.3 External Force Limit File Settings

1.3.5.4 Safety Logic Circuit Logic

1.4 Reference Documentation

1.5 Reference Table

1.6 YASKAWA Representative Information

1.7 Quick Start Guide

2 Equipment Description

2.1 Robot Description

2.2.1 Programming Pendant

2.2.2 Direct Teaching (DT) Wrist Unit

2.3 Workcell Table

2.3.1 Overhead Canopy

2.3.2 Power Distribution Panel

2.3.3 Utility Service Extension

2.4 Welding Equipment

2.4.1 Welding Power Sources

2.4.2 Wire Feeder

2.4.3 GMAW Torch

2.5 Safety Features

2.5.1 Welding Arc Protection.

2.5.2 Emergency Stop (E-STOP)

2.5.3 Emergency Braking System

2.5.4 Interlocked Arc Curtain

2.5.5 Functional Safety Unit (FSU)

2.5.5.1 Safety Logic Program

2.5.5.2 Power Force Limiting (PFL) Operation

2.5.5.3 Speed Limiting

2.5.5.4 Range Limiting

3.1 Required Materials

3.1.1 Customer-supplied Items

3.1.2 Recommended List of Hand Tools and Equipment

3.2 Site Preparation

3.3 Removal of System Components from Shipping Skids

3.4 Installing the System Components

3.4.1 Connect Utilities for Operator

3.5 Cable Connections

3.5.1 Connection to Primary Power

3.6 Safety/Operation Check

3.7 Installation of Tooling and Fixtures

4.1 Programming

4.2 Daily Operation

4.2.1 Start-up Procedure

4.2.2 Robot Start Position

4.2.3 Verify Job in Test Start Function

4.2.4 Place System in PLAY Mode

4.2.5 Operation Cycle

4.2.7 Sample Job

4.2.8 IF Panels

4.2.8.1 Panel #1 -Weld Status Display

4.2.8.2 Panel #2 -ArcWorld HC Status Display

4.3 System Recovery

4.3.1 Alarms and Errors

4.3.1.1 Error Messages

4.3.1.2 Minor Alarms

4.3.1.3 Major Alarms

4.3.2 E-STOP Recovery

4.3.3 PFL Stopping Recovery

6 Alarms and Messages

7.1 Robot Spare Parts

7.2 ArcWorld Spare Parts

7.3 ArcWorld Distribution Panel Spare Parts

8 Lockout/Tagout Labels

8.1 Example Labels

8.2 Standard Lockout Hierarchy

8.2.1 Electrical Disconnect - E1

8.2.2 Pneumatic Disconnect - P1

8.2.3 Gate Entrance - G*

8.2.4 Water Lockout - W*

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