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ArcWorld HS/RS SERIES SYSTEM MANUAL (R4)

  • Updated

1 Introduction

1.1 About This Document

1.2 System Overview

1.3 ArcWorld Cell Layout

1.3.1 Robot Cell Assembly

1.3.1.1 Robot Cell Major Components

1.3.2 Optional Equipment

1.4 Theory of Operation and Safe Guarding

1.4.1 System Overview and Variations:

1.4.2 Cell Related Safety Functions & Components:

1.4.2.1 Safety Logic Circuit:

1.4.2.2 FSU Functions Controlled by “Safety Logic Circuit”:

1.4.2.3 System Teaching:

1.4.2.4 System Operation:

1.5 Reference Documentation

1.5.1 Location of Operations in Reference Documentation

1.6 Customer Support Information

1.7 Quick Start Guide

2 Equipment Description

2.1 Robot Description

2.2 Robot Controller

2.2.1 Programming Pendant

2.3 Operator Station

2.3.1 Operator Station — PART READY

2.3.2 Operator Station — START

2.3.3 Operator Station — RESET (Not Available on ArcWorld HS)

2.3.4 Operator Station — EMERGENCY STOP

2.4 Welding Equipment

2.4.1 Welding Power Sources

2.4.2 Wire Feeder

2.4.3 GMAW Torch

2.5 Safety Features

2.5.1 Welding Arc Protection

2.5.2 Safety Enclosure (Standard)

2.5.3 E-Stop

2.5.4 Emergency Braking System

2.5.5 Interlocked Left and Right Side Access Doors

3 Installation

3.1 Required Materials

3.1.1 Customer-supplied Items

3.1.2 Recommended List of Hand Tools and Equipment

3.2 Site Preparation

3.3 Removal of System Components from Shipping Skids

3.4 Cable Connections

3.4.1 Connection to Local Electrical Service

3.4.1.1 Robot Controller

3.4.1.2 Welding Power Sources

3.5 Safety/Operation Check

3.6 Installation of Tooling and Fixtures

4 Operation

4.1 Programming

4.2 Daily Operation

4.2.1 Start-up Procedure

4.2.2 Robot HOME Position

4.2.3 Master Job

4.2.4 Operation Cycle

4.2.4.1 ArcWorld HS Operation Cycle

4.2.4.2 ArcWorld RS Operation Cycle

4.2.5 Shutdown Procedure

4.3 System Recovery

4.3.1 Alarms and Errors

4.3.1.1 Error Messages

4.3.1.2 Minor Alarms

4.3.1.3 Major Alarms

4.3.2 E-Stop Recovery

4.3.3 Shock Sensor Recovery

5 Maintenance

6 Alarms and Messages

6.1 Alarms Based on Functional Safety Unit Conditions

6.2 Cell Messages

7 Spare Parts

7.1 Manipulator Spare Parts

7.2 ArcWorld Interface Spare Parts

8 Lockout/Tagout Labels

8.1 Example Labels

8.2 Standard Lockout Hierarchy

8.2.1 Electrical Disconnect - E1

8.2.2 Electrical Disconnect - E2

8.2.3 Pneumatic Disconnect - P1

8.2.4 Gate Entrance - G*

8.2.5 Water Lockout - W*

Appendix A

A.1 Checklist

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