TSL-600SY TSL-1000SY Global standard 250 (R0)

August 12, 2026 19:49
Updated

1.1 About this manual

1.2 Products covered by this manual

1.2.1 Standard delivery content

1.2.2 Optional equipment

1.3 Identification

1.3.1 Machine label

1.3.2 Placement of machine label

1.3.3 Main parts TSL-600/1000SY

1.4.1 Manufacturer

1.4.2 Distributors

2.1 Standard compliance

2.2 Intended use

2.3 Potential misuse

2.4 Intended user

2.4.2 Installators and maintenance personnel

2.5 General safety

2.5.1 Safety alert symbols

2.5.2 General warnings

2.6 Personal Protective Equipment

2.7 Release of person trapped in or by the machine

2.8 Ambient conditions

2.9 Installation safety

2.9.1 Installation of the safeguarding

2.10 Wiring safety

2.10.1 Protective earth

2.10.2 Equipotential bonding

2.11 Decommissioning, storage, and disposal

3.1 TSL with Carriage low TSL-600SY/TSL1000SY

3.1.1 Carriage low TSL-600SY/1000SY

3.2 TSL with Carriage high TSL-600/TSL1000

3.2.1 Carriage high TSL-600SY/1000SY

3.3 TSL with Carriage HD TSL-1000

3.3.1 Carriage HD TSL-1000SY

3.4 Open cable chain kits TSL-600SY/1000SY

3.4.1 Self supported

3.4.2 Gliding chain

3.5 Anchor kits including foot washers

3.6 Covered cable chain (option)

3.6.1 Self supported

3.6.2 Gliding chain

4 Technical specification

4.1 External supply

4.2 Parameter setting

4.3 Stopping time

4.3.1 TSL-600SY

4.3.2 TSL-1000SY

4.7 Maximum load

4.8 Noise emission

5.1.1 Lift track with forklift

5.1.2 Lift track with straps and/or chains

6 Assembly and installation

6.1.1 Recommended general tightening torque

6.1.2 Mounting overview

6.1.3 Mount the machine base

6.1.4 Mount the sections, step by step

6.1.5 Mount the robot on the carriage

6.2 Lubrication system (option)

7.1 Connection to YASKAWA robot controller

7.1.1 Cable lengths

8 Before first start

8.1 Initial test

8.2 Check the zero position

9.2 Maintenance schedule

9.3 Lubrication changes and settings

9.3.1 Lubrication system (option)

9.3.2 Checking grease levels

9.3.5 System with one carriage

9.3.6 System with two carriages

9.3.7 Settings for track TSL-600SY and TSL-1000SY

9.3.8 Apply changes

9.3.9 Run lubrication program for dry Rail/Runner blocks or Rack/Pinion

9.3.10 LUC-SERVICE JOB

9.4 Replace the lubrication cartridge

9.5 Change of runner blocks and rails

9.6 Setting of the backlash

10.1.1 Testing insulation resistance in motor Sigma 7

10.1.2 Servopack

10.1.3 Troubleshooting

11.1 TSL-600SY/1000SY Main drawing

11.2.1 TSL-600SY Track module

11.3 TSL-1000SY

11.3.1 TSL-1000 Track base

11.3.2 TSL-1000SY Track module

11.4 Cable chain kits

11.4.1 Open cable chain kit 2–8 m Self supported Low carriage

11.4.2 Open cable chain kit 2–8 m Self supported High carriage

11.4.3 Open cable chain kit 2–8 m Self supported Tilted bracket High and Low carriage

11.4.4 Open cable chain kit 10–32 m Gliding High and Low carriage

11.5 Carriage Low TSL-600SY

11.6 Carriage Low TSL-1000SY

11.7 Carriage High TSL-600SY

11.8 Carriage High TSL-1000SY

11.9 Carriage HD TSL-1000SY

11.10 Zeroing kit

11.11 Servo Unit 2.0 kW

12 Optional equipment

12.1 Kit anchor plates

12.2 Additional Low carriage TSL-1000SY Mirrored

12.3 Covered cable chain kit 2–8 m Self supported Low carriage

12.4 Covered cable chain kit 10–32 m Gliding High and Low carriage

12.5 Collision Kit - TSL1000SY

12.6 Bracket wire barrels for robots

12.6.1 Bracket Wire Barrel 600x600

12.6.2 Bracket Wire Barrel

12.6.3 Bracket Wire Barrel Power Source

12.7 Auto lubrication system

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