YRC1000 ARC WELDING OPERATOR’S MANUAL (R7)

November 12, 2026 21:07
Updated

1 Arc Welding Application

1.1 System Structure Example of Arc Welding System

1.2 General Descriptions of Instructions and Functions

1.2.2 Teaching Operation

1.2.4 Production (Automatic Operation)

1.3 Function Keys

1.3.1 Wire Inching Function

1.3.2 Gas Flow Control Function

1.4 Power Source Condition File

1.4.1 About Power Source Condition File

1.4.2 Specifying Welding Voltage When Synergic Power Supply Is Used

1.4.3 POWER SOURCE CONDITION File

1.4.3.1 POWER SOURCE CONDITION Window

1.4.3.2 POWER SOURCE CONDITION Window for Current/Voltage Output

1.4.4 Editing the Power Source Condition File

1.4.4.1 Displaying the Power Source Condition File

1.4.4.2 Reading the Power Source Condition File

1.4.4.3 Editing the Power Source Condition File

1.4.4.4 Editing the Power Source Condition File for Current/Voltage Output

1.4.4.5 Registering the Power Source Condition File Data

1.5 Basic Functions

1.5.1.1 Function

1.5.1.3 Explanation

1.5.1.4 Registering the ARCON Instruction

1.5.1.5 Setting Welding Start Conditions

1.5.2.1 Function

1.5.2.3 Explanation

1.5.2.4 Registering the ARCOF Instruction

1.5.2.5 Setting Arc Welding End Conditions (Crater Processing)

1.5.3.1 Function

1.5.3.3 Explanation

1.5.3.4 Registering the ARCSET Instruction

1.5.4 Arc Start Condition File

1.5.4.1 Displayed File Numbers

1.5.4.3 Comment

1.5.5 Arc End Condition File

1.5.5.1 Displayed File Numbers

1.5.5.3 Comment

1.5.6 Condition File Edit Function (Copying of the Welding Conditions)

1.5.7 Welding Speed Specifications

1.5.8 Welding Condition Batch Change Function

1.5.8.1 Batch Change of Welding Conditions in Specified Job

1.5.8.2 Batch Change of Welding Conditions in Specified Job after Confirmed Individually

1.5.8.3 Batch Change of Welding Conditions within Specified Range

1.5.8.4 Batch Change of Welding Conditions in Specified Range after Confirmed Individually

1.5.9 Welding Execution Function during Teach Mode

1.5.10 Test Run Operation Mode

1.5.11 Notes on Arc Welding

1.5.11.1 Notes on Restarting

1.6 Arc Retry Function

1.6.1 Arc Retry Function Setting

1.7 Arc Restart Function

1.7.1 Arc Auxiliary Condition File

1.7.1.1 Arc Restart Function Setting

1.8 Automatic Wire-Stick Release Function

1.8.1 Arc Auxiliary Condition File

1.8.1.1 Automatic Wire Anti-Stick Function Setting

1.9 Wire-Stick Check Function

1.10 Slope Up/Down Function

1.10.1.1 Function

1.10.1.2 Syntax

1.10.1.3 Explanation

1.10.1.4 Registering the ARCCTS Instruction

1.10.2.1 Function

1.10.2.2 Syntax

1.10.2.3 Explanation

1.10.2.4 Registering the ARCCTE Instruction

1.11 Enhanced Welding Condition File Function

1.11.1 Function Setting

1.12 Weaving Operation

1.12.1 Weaving Basic Coordinate System

1.12.1.1 Cases that Require the Registration of Reference Points

1.12.2.1 Function

1.12.2.2 Syntax

1.12.2.3 Explanation

1.12.2.4 Registering the WVON Instruction

1.12.3 WVOF Instruction

1.12.3.1 Function

1.12.3.2 Syntax

1.12.3.3 Explanation

1.12.3.4 Registering the WVOF Instruction

1.12.4.1 Function

1.12.4.2 Syntax

1.12.4.3 Explanation

1.12.4.4 Registering the WVCHG Instruction

1.12.5 WEAVING CONDITION Window

1.12.5.1 Displaying the Weaving File

1.12.5.2 Editing the Condition Data

1.12.6 Prohibiting Weaving

1.12.6.1 Method to Prohibit Weaving during a “CHECK” Operation

1.12.6.2 Method to Prohibit Weaving during a “TEST RUN” or FWD Operation

1.12.6.3 Method to Prohibit Weaving by Means of a System Input Signal

1.13 Changing Welding Conditions during Playback

1.13.1 ARC COND ADJUSTMENT Window

1.13.1.1 Displaying the ARC COND ADJUSTMENT Window

1.13.2 Notes on Modification of Welding Conditions

1.13.2.1 When Condition Data Cannot Be Modified

1.13.2.2 ARCON Instruction

1.13.2.3 ARCOF Instruction

1.13.2.4 ARCCTS and ARCCTE Instructions

1.14 Displaying Welding Alarm History

1.14.1 Alarm History Windows

1.15 Arc Welding Management and Maintenance

1.15.1 ARC WELD DIAGNOSIS Window

1.15.2 Editing the ARC WELD DIAGNOSIS Window

1.16 Arc Monitor Function

1.16.1 Hardware Specification

1.16.1.1 Signal Specifications of JANCD-AEW01 Circuit Board (Analog Input/Output)

1.16.1.2 Connection

1.16.2 Arc Monitor (Sampling) Window

1.16.3 ARCMONON

1.16.3.1 Function

1.16.3.2 Syntax

1.16.3.3 Explanation

1.16.4 ARCMONOF

1.16.4.1 Function

1.16.4.2 Syntax

1.16.4.3 Explanation

1.16.5.1 Function

1.16.5.2 Syntax

1.16.5.3 Explanation

1.16.5.4 Registering the GETFILE Instruction

1.16.5.5 File Data and Element Number

1.16.6 Arc Monitor File

1.16.6.1 Function

1.16.6.2 Arc Monitor File

1.16.6.3 Displaying the File

1.16.7 Parameter

1.17 Weld Path Teach Shift Function

1.17.1 Weld Path Teach Shift Function Operations

1.17.2 Precautions

1.18 Welding Path Shift Function

1.18.1 Setting the Shifting Amount of Welding Path

1.18.2 Cancel the Welding Path Shift

1.18.3 Teaching Move Instruction during Welding Path Shift

1.18.4 Restriction

1.19 Weld Line Table

1.19.1 Weld Line Table Window

1.19.2 Operating the Weld Line Table

1.19.3 Clearing the Effective Value

1.19.4 Saving the Weld Line Table

1.20 Register Output Function for Information Related to Arc Welding

1.20.1 Overview

1.20.2 Parameters

1.21 Appendix 1

1.21.1 Table of Work Instructions

1.22 Appendix 2

1.22.1 Power Source Condition File Initial Value

1.22.2 Contents of 25 Welder Condition Files

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